High quality and flexible service are the primary guidelines for our roughly 200 employees
Over the years, the midsized company has learned through our long-term partnerships and has made continual investments in new technologies and “know-how” – both in terms of the hardware seen in our production lines and our equipment, as well as in software, such as ERP (enterprise resource planning) and CRM (customer relationship management) systems, CAE (computer-aided engineering) programs, and computer simulations of the casting process.
High quality and flexible service are the primary guidelines for our roughly 250 employees. We see ourselves as system-wide suppliers and can deliver the components that we have developed together ready to be installed, partially mounted, and/or finished as desired, in small or midsized batches. We will accompany your product life cycle from the initial idea, during the design and prototyping phase, through series production, to part replacement/renewal and the eventual disposal or recycling phase.
In addition, we work closely with our customers to generate technological and material alternatives, and thus to secure competitive economic advantages. Series production of high-performance specialty materials such as ADI, Ni-Resist, SiMo, or additionally determined alloys based on the German standard DIN EN 1563 offers a major source of potential for generating advantages for a variety of users.
Our semi- automatic moulding machine with extended cooling line is equipped with Seiatsu-airflow molding technology for high and equable mould compression. There we produce small- and medium series (starting with 20 boxes) by casting weights of 30 up to 250 kg.
The flask size is 1000*800*350 (350) mm.
The melting shop is equipped with 3 medium frequency-crucible furnaces, which allow each a melting rate of 4 t / h. Charge makeup is done by a magnetic crane system and three railed
automatic charging conveyors. Melting process is controlled, steered and documented by a central computing system.
By the use of special alloyed foundry pig iron (supplied by selected suppliers) an excellent chemical composition reliability of the different iron qualities combined with high production flexibility is guaranteed.
Additionally a certain amount of energy recuperation through waste heat utilisation (company
heating) is connected to the melting process.
Cold-Box cores will be made from a mixture of special silica sand and a resin-catalyst system in a „cold“ core-box without any heat treatment. Brechmann-Guss has many years of experience with the production of Cold-Box cores and offers a wide range of services:
• 6 Core shooting machines: Capacity 2,5; 5; 9; 12; 16 and 40 litre
• Product-specific core-sand recipes
• Chrome ore sand cores
• Water- and alcohol-based coating
• 2 core drying furnaces
• Core assembly
In 2005 we have upgraded and enlarged our core shop. As a specialist for complex castings, we produce more than 2.500 different types of cores every year.
We want our foundry to be as clean as possible; we hold the firm conviction that sustainable industry is a key component in securing the future of our company. Our employees perform their jobs meticulously and with a constant eye to environmental consciousness, and our technology is state-of-the-art. We firmly believe that this contributes to positive improvements in both service and final quality.
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